1000kN (1MN) Static Compression Only Loadframe

Product Code : 1MN

The GDS Static Load Frame is actuated from the base by a Hydraulic actuator at loads up to 1000kN. To increase efficiency and to reduce whole life costs the actuator is powered by a 200cc / 64MPa GDS advanced pressure controller.

This efficiency means that the full load of the frame, 1MN, can be achieved by drawing less than 1000Watts (1 or 2 kW) from mains electricity in place of a hydraulic power pack which can draw up to 30kW. 


Discover more load frames equipment for rock testing.

Key features Benefits to the user
To increase efficiency and to reduce whole life costs the actuator is powered by a 200cc / 64MPa GDS Advanced pressure controller: This efficiency means that the full load of the frame can be achieved by drawing less than 1000 Watts (1kW) from mains electricity in place of a hydraulic power pack which can draw up to 50kW. Control is carried out by a GDS advanced pressure controller and as such is very stable and accurate. No special requirements are needed to host or service a powerpack or to protect system users from noise generated by a powerpack.
The static frame uses low pressure compressed air on the reverse side of the actuator to raise the actuator post compression: This allows a simple manual regulator to be set with a small pressure in the upper chamber of the actuator. This innovation allows lower stress testing to be carried out more efficiently and more accurately without the cost implications of using a second pressure controller for the upper chamber of the actuator. Once the regulator is set it can then be left unattended for all tests, so long as a supply of clean, dry compressed air is available at a pressure greater than 0.5MPa (5Bar).
Ideal for creep and relaxation testing: Ideal for use where displacements are very small and loads needs to be very stable and well controlled.
Infinite Volume Controller option: For tests where continuous displacement is required to amplitudes greater than 5mm. 

Actuators

Hydraulic

Dimensions

Frame footprint 700mm x 600mm. Height 1850mm

Displacement Range

100mm

Load Range (kN)

1MN

Pressure Range (MPa)

70MPa

Sample Sizes

50mm

Weight Approx (kg)

1725

  • Acoustic Velocity Transducers

 

Tests supported by the 1000kN (1MN) Static Compression Only Loadframe, load frames equipment for rock testing:-

Axial Compression

An axial compression test determines the behaviour of geo-materials when the major load is applied in the axial direction. The specimen load and displacement is recorded while the specimen is compressed. Please note: Some apparatus may require additional components or software modules to perform certain tests.

Axial Extension

An axial extension test determines the behaviour of geo-materials when the major load is applied in the radial direction. The specimen load and displacement is recorded while the specimen is loaded under extension. Please note: Some apparatus may require additional components or software modules to perform certain tests.

B Check

The B-Check is a pre-test to check that the specimen is sufficiently saturated by measuring the Skempton pore water pressure parameter B. The cell pressure is increased to the specified value whilst the back pressure remains on hold volume (i.e. the undrained state). The system compares the change in pore pressure (Δu) caused by the increase in cell pressure (Δσ3). The value of B is calculated as Δu/Δσ3.  If your GDS triaxial testing system has a cell pressure controller and a pore pressure transducer, then the B-check is automated within the GDSLAB software. Please note: Some apparatus may require additional components or software modules to perform certain tests.

Back Pressure Cyclic Direct Shear Displacement Tests

Enables a direct shear test in which the load is cycled back and forth to be performed on a specimen at dynamic rates with back pressure applied. 

Consolidated Undrained (CU) Triaxial

A Consolidated Undrained triaxial test (CU test) is a constant rate of strain shearing test performed undrained, i.e. with no back pressure control on the sample (i.e. the back pressure valve is closed).  Unlike a CD tests (Consolidated Drained), excess pore pressure will be seen to build up.  The sample has first been saturated and consolidated. Please note: Some apparatus may require additional components or software modules to perform certain tests.

Consolidation (Triaxial)

Consolidation simply applies a constant cell and back pressure to the sample whilst monitoring the volume change within the sample. Please note: Some apparatus may require additional components or software modules to perform certain tests.

Constant Head Permeability

The constant head test simply maintains a constant differential in pressure between the top and the base of the specimen (top pressure is always set higher than the base pressure). The flow is then measured on the top controller and the base controller.  Please note: Some apparatus may require additional components or software modules to perform certain tests.

Constant Rate of Flow Permeability

The constant rate of flow test simply maintains a constant base pressure whilst applying a constant flow through the top of the specimen. A maximum hydraulic gradient can be set which will pause the rate of flow if the pressure differential between the top and the base of the sample gets too large.  Please note: Some apparatus may require additional components or software modules to perform certain tests.

Continuous Infinite Volume Flow (either target or ramp)

Some geotechnical applications require the continuous flow of fluid, either under pressure control or via a rate of fluid flow.  GDS manufacture an Infinite Volume Controller (IVC). By connecting 2 GDS pressure/volume controllers in parallel, the IVC system automatically switches between them when they run out of volume thus providing a seamless supply of pressure with unlimited volume capacity.  The IVC can be used with any 2 pressure controllers from the GDS range, i.e. advanced, standard or enterprise. Please note: Some apparatus may require additional components or software modules to perform certain tests.

Cyclic Testing, Slow

Slow cyclic testing may be performed on all GDS triaxial testing apparatus with the appropriate software modules.  The speed the cycles can be applied is determined by the performance of the system.  A standard load frame generally only used for quasi-static testing can perform cyclic testing with periods of around 5 minutes when coupled with GDSLAB control and data acquisition software. Please note: Some apparatus may require additional components or software modules to perform certain tests.

Cyclic loading of samples under either load or strain

Cyclic loading refers to the repeated loading of a sample.  All GDS systems can imply this loading either under load control, or under strain (displacement) control.  Load control will be via feedback from the load cell and displacement control will be via the feedback from the displacement transducer.  Load and displacement control can be performed by all GDS system.  The speed of the cyclic loading depends on the frequency performance (i.e. the dynamic performance) of the system in question.  Dynamic stress control is possible, but only available on the most advanced GDS dynamic because of the additional processing required to calculate the sample area during the cycles.  Please note: Some apparatus may require additional components or software modules to perform certain tests.

K0 (K-Zero)

Kzero conditions (or specifically the coefficient of earth pressure at rest) in the context of laboratory testing are where a sample is required to be loaded whilst keeping the area of the sample a constant.  Kzero conditions are maintained in a n oedometer by design due to the radial constraint, however in an oedometer the radial stress cannot be measured therefore the K-zero condition is not measureable.  A Kzero test in a triaxial cell allows Kzero conditions to be applied and measured. The Kzero module allows you to run two tests. 

  • Test 1: Kzero using ramp RADIAL STRESS with direct radial transducer measurement: Uses a direct reading of the specimen diameter to enable the test control to maintain zero diameter change.
  • Test 2: Kzero using ramp RADIAL STRESS with back volume change measurement: Uses the change in volume of the specimen to calculate a theoretical new specimen height thus ensuring the diameter change remains zero.

Please note: Some apparatus may require additional components or software modules to perform certain tests.

Load Control (Static)

Enables application of load to a specimen for tens of seconds or more, and at frequencies less than 0.1 Hz during cyclic loading. Please note: Some apparatus may require additional components or software modules to perform certain tests.

Local Strain Measurement

Accurate determination of soil stiffness is difficult to achieve in routine laboratory testing. Conventionally, stiffness of a triaxial test specimen is based on external measurements of displacement which include a number of extraneous movements.  By placing transducers directly on the sample, accurate measurements of strain may be obtained, particularly in the small strain area of the sample loading cycle where strain dependancy of soil stiffness (stiffer at low strains) can be otherwise be masked when using external transducers.

Maximum Shear modulus

Determination of the maximum (i.e., very small strain) shear modulus of a specimen. Please note: Some apparatus may require additional components or software modules to perform certain tests.

Multi-stage Testing

The procedure for conventional triaxial tests requires three separate soil specimens to be sheared to failure under different confining pressures so that Mohr-Coulomb failure envelope can be determined and soil shear strength parameters can be obtained. An alternative procedure is the multi-stage triaxial compression test, which requires only one soil specimen to be tested at three stages of shearing with different confining pressures.


There main advantages of multi stage soil testing is the requirement for fewer soil specimens, as well as reduced testing time.  The advantage of performing the test with 3 separate samples is that if one of the samples is unsatisfactory (perhaps due to sample disturbance for example) then it is likely to be noticed when the Mohr circles are plotted, whereas this could remain unnoticed in the multi stage test. Please note: Some apparatus may require additional components or software modules to perform certain tests.

Oedometer / Consolidation

Uses a datalogger to take settlement readings from a hanging weight oedometer system.  Alternatively, GDS produces an automated oedometer which completely automates one dimensional consolidation testing.

Pore Water Volume Change

Soil testing involves the application of pressure (stress) and the resulting measurement of strain either by measuring displacements or volume change. GDS pressure/volume controllers can apply pressure and measure volume change, or alternatively can apply volume change and measure the resulting pressure. Essential for soil testing.  Please note: Some apparatus may require additional components or software modules to perform certain tests.

Quasi-Static (low speed/creep) Tests

Quasi-static refers to slow speed tests.  Creep tests require accurate displacements to be measurable whilst a continuous, sometimes long term loading is accurately applied. Please note: Some apparatus may require additional components or software modules to perform certain tests.

RAMP and CYCLE pressure or volume change (Saturation Ramp)

Saturation ramp allows you to independently increase or decrease the Cell Pressure and the Back Pressure. The saturation ramp is used to steadily change the pressures in the system either keeping a constant effective stress or change to a desired effective stress.

Static Displacement

A static displacement test involves applying and maintaining a constant displacement to the specimen. The load response can subsequently be observed. Alternatively this may refer to cases where a displacement, which may vary, is applied to a specimen for tens of seconds or more. Please note: Some apparatus may require additional components or software modules to perform certain tests

Static Load

A static load test involves applying and maintaining a constant load on the specimen. The displacement response can subsequently be observed. Alternatively this may refer to cases where a load, which may vary, is applied to a specimen for tens of seconds or more. Please note: Some apparatus may require additional components or software modules to perform certain tests.

Stepped Loading

Stepped Loading provides a means to increase the specimen axial load, whilst maintaining a constant back pressure and measuring the back (pore) volume change. Please note: Some apparatus may require additional components or software modules to perform certain tests.

Stress Paths

In a triaxial test, a stress path is described by any change in stress state in any direction on a sample.  To be able to perform a stress path test it is generally considered that control of both the axial stress and the radial stress is required.  With this level of control, linear paths may be controlled of either axial stress and radial stress, p and q (deviator stress), or s and t paths. Please note: Some apparatus may require additional components or software modules to perform certain tests.

Unconsolidation Undrained (UU) Triaxial

An Unconsolidated Undrained triaxial test (UU test) is a constant rate of strain shearing test performed without back pressure control on the sample (i.e. the back pressure valve is closed).  The test is generally quite fast as drainage is not required from the sample.  There is no requirement for the sample to be saturated or consolidated before the shearing stage. Please note: Some apparatus may require additional components or software modules to perform certain tests.

Standards for the 1000kN (1MN) Static Compression Only Loadframe, load frames equipment for rock testing:-